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Almost ever since I've owned my 1968W200 (since 82), the clutch master cylinder has been finicky. What I mean by this, is if I drive my truck in stop and go traffic where I'm constantly shifting after awhile the clutch pedal will suck up air and get a spongy feeling. I've noticed tha 
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Re: finicky hydraulic clutch master cylinder
Posted by: JimmieD (66.81.123.---)
Posts: 1,090
Date: August 21, 2009 11:03PM

Some years back there was a serious error in Napa's database, showing that clutch master & slave master were the same unit! Not so, as either the bore or stroke length or both were different between the two. If they pulled that on you, like they did on me, then swapping out for another doesn't help, if they match parts to existing. I complained enough to them that they corrected their error & have since listed different units for the last 10+ years. Take a look at part numbers on your clutch & brake master and make certain they're different numbers.

It's important to get your free play correct on both the master & the slave. If you don't then the cylinders may always be short-stroking. You could get by with a brand new cylinder but after some clearancing from age things go downhill. If the piston in cylinder doesn't return all the way home then less fluid is pumped next motion.

You need to have a good return spring on the slave cylinder as well, so piston is forced all the way back, refilling master and prepping slave for next action.

Overall I've had more problems with slaves than masters, as mentioned by Trey. Also fluid contamination can have a big impact on clutch ops. Water in the system naturally migrates to the bottom, causing corrosion in slave and fluid compression problems.

I've found again & again that these hydraulic clutches can require much more bleeding than a guy would think. Somehow the air entrained in system doesn't want to move to bleeder and it can take a whole bunch of fluid and a proper method to get them bled satisfactorily.

Finally, don't overlook the possibility of bad fluid lines or connections after all these years, slowly leaking air into system over time.

.

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Subject Views Written By Posted
finicky hydraulic clutch master cylinder 2305 mike m 08/21/2009 02:37PM
Re: finicky hydraulic clutch master cylinder 734 beemrmax 08/21/2009 03:21PM
Re: finicky hydraulic clutch master cylinder 748 PwrWgnDrvr 08/21/2009 05:53PM
Re: finicky hydraulic clutch master cylinder 797 mike m 08/21/2009 08:13PM
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Re: finicky hydraulic clutch master cylinder 698 JimmieD 08/21/2009 11:03PM
Re: finicky hydraulic clutch master cylinder 754 mike m 08/22/2009 12:05AM
Re: finicky hydraulic clutch master cylinder 1113 PwrWgnDrvr 08/22/2009 12:33AM
Re: finicky hydraulic clutch master cylinder 2683 JimmieD 08/22/2009 09:10AM
Re: finicky hydraulic clutch master cylinder 849 PwrWgnDrvr 08/22/2009 09:49AM
Re: finicky hydraulic clutch master cylinder 641 JimmieD 08/22/2009 11:07AM
Re: finicky hydraulic clutch master cylinder 610 wideblock 08/22/2009 10:18PM
Re: finicky hydraulic clutch master cylinder 687 PwrWgnDrvr 08/22/2009 12:27AM
Re: finicky hydraulic clutch master cylinder 674 beemrmax 08/22/2009 12:52AM
Re: finicky hydraulic clutch master cylinder 815 JimmieD 08/22/2009 08:11AM
Re: finicky hydraulic clutch master cylinder 614 PwrWgnDrvr 08/22/2009 08:42AM
Re: finicky hydraulic clutch master cylinder 612 mike m 08/22/2009 06:05PM
Re: finicky hydraulic clutch master cylinder 694 wideblock 08/22/2009 10:31PM
Re: finicky hydraulic clutch master cylinder 571 mike m 08/23/2009 11:19PM
Re: finicky hydraulic clutch master cylinder 861 JimmieD 08/22/2009 02:49PM
Re: FSM Clutch Master Cylinder Specs.... 748 JimmieD 08/23/2009 09:32AM
Re: finicky hydraulic clutch master cylinder 716 JimmieD 08/24/2009 11:42AM
Re: finicky hydraulic clutch master cylinder 713 beemrmax 08/24/2009 11:49AM
Re: finicky hydraulic clutch master cylinder 671 MoparNorm 08/24/2009 04:23PM
Are you kidding? 810 beemrmax 08/24/2009 05:19PM
Re: finicky hydraulic clutch master cylinder 792 JimmieD 08/25/2009 11:39AM
Ok, I'll look... 738 beemrmax 08/25/2009 11:45AM
Ok, specs from my '65 FSM. 984 beemrmax 08/25/2009 12:03PM
Re: finicky hydraulic clutch master cylinder 1945 PwrWgnDrvr 08/25/2009 12:51PM
Re: finicky hydraulic clutch master cylinder 1460 JimmieD 08/25/2009 10:38PM


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